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We begin by refining your part design and engineering a precision mold in our in-house tooling shop. This critical first step prevents costly manufacturing errors and ensures your final part performs flawlessly.
Your parts are manufactured in our US-based facility under a strict, ISO 9001:2015 certified quality system. This guarantees part-to-part consistency and gives you complete confidence in the quality of your production run.
We manage the entire process to ensure your parts are delivered on schedule, helping you avoid the supply chain delays common with overseas manufacturing. Your mold is then maintained and securely stored, ready for your next production run.
With over 200 years of combined experience, our in-house capabilities and rigorous quality systems give you the confidence that your project will be done right, on time, and on budget.
This is your solution for high-volume, commercial-scale production. Schedule a free, no-obligation project plan with our engineering team. We’ll provide a clear timeline, transparent pricing, and the confidence that comes from an ISO-certified, American-based partner.
The most significant up-front cost is the creation of the custom injection mold itself, which is a durable, high-precision tool designed for high-volume production. An injection mold can cost anywhere from $10,000 to $100,000+, depending on the part’s size and complexity. Because this process is optimized for large quantities, if your project only requires 1,000 pieces or fewer, it may not be the most cost-effective solution. This investment is designed to produce thousands or even millions of identical parts at a very low per-piece cost over the life of the project.
The lead time is primarily driven by the creation of the new mold. Depending on the complexity of the part, the number of cavities in the mold, and the overall size, it can take anywhere from 2 to 26 weeks to build and test the mold. Our in-house tool development and engineering teams work to streamline this process, providing a clear timeline as part of your initial project plan to ensure it aligns with your production schedule.
Our ISO 9001:2015 certification is your assurance of a reliable and repeatable process. It’s not just a plaque on the wall; it’s a rigorous quality management system that dictates every step of your project. This directly benefits you by:
Choosing a US-based partner like Pioneer Plastics directly solves the most common frustrations with overseas manufacturing. The key advantages are:
Your mold is a valuable asset, and we treat it as such. After your production run is complete, we perform routine maintenance and then securely store your mold at our facility. It is cataloged and kept ready for your next order. This partnership approach ensures that your tool is always prepared for a future production run, saving you time and money on subsequent orders.
To create a comprehensive and accurate project plan, the most helpful information you can provide is a 3D CAD file of your part design. Additionally, knowing the intended material, the estimated annual quantity, and any specific functional or cosmetic requirements will allow our team to provide the most accurate timeline and transparent pricing. If you’re unsure about any of these details, don’t worry—our engineering team can guide you through the process. You can get started by filling out the form above.
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